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TPC-10A Automatic Pump Controller Instruction Manual
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Automatic Control for Water Pump
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Specifications
| Input Voltage: 220-250V |
Maximum working pressure: 10 Bar |
| Frequency: 50-60Hz |
Maximum temperature rating: 60°C |
| Intensity Max: 10A |
Connection: 1" male |
| Protection rating: IP 65 |
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| Instructions for correct unit installation |
| If the column of water between the pump and the highest tap exceeds 15m, the unit cannot be installed directly of the pump, but it has to be raised until the colunm of water between the unit and the highest tap does not exceed 22m. IE: if the column of water is 30m from the pump, the unit must be placed 8m higher than the pump. |
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E. It is advisable to connect the unit outlet to the system by means of flexible hose.
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A. The unit is equipped with a check valve to prevent the pipeline from losing pressure.
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F. Safety valve preventing water emission in case of diaphram break.
DO NOT TOUCH |
B. No taps can be installed between the pump and the unit.
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G. It is imperative to install the unit with the arrows in the upward position.
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C. Pumps Pressure. The unit is pre-set by the manufacturer at a restarting pressure of 2.2 Bar. The pressure produced by the pump must be normally 0.8 Bar higher than the pre-set pressure.
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H. The unit can be installed directly on the pump or between the pump and the first tap.
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D. Before starting the unit, check the suction and ensure that the pump is primed.
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| Wiring diagrams for connecting the unit to different kinds of pump's motors |
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| Wiring diagram for connection of single phase 220V pumps up to 1.1Kw. |
Wiring diagram for connection of single phase 220V pumps over 1.1Kw through remote control switch.
Specifications for remote control switch:
Minimum contacts capacity of 4Kw or 5.5Hp approx 220V |
Wiring diagram for connection of three phase 380V motor pump through remote control switch.
Specification for remote control switch:
Minimum contact capacity of 4Kw or 5.5Hp approx 220V |
| Possible working defects |
| TYPE OF DEFECT |
CAUSES DEPENDING ON THE UNIT |
CAUSED NOT DEPENDING ON THE UNIT |
| The pump does not start |
The electronic card is broken |
- Voltage failure
- Pump jammed
- Electric cables inverted (Line/motor)
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| The pump does not stop |
- The electronic card is broken
- The flow detector is blocked in the upper position
- The reset button is blocked
- The pump does not provide sufficient pressure
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Presence of leaks which are higher than the minimum flow 0.61l/min |
| Pump working intermittently |
- The electronic card is broken
- the pump does not provide sufficient pressure
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Presence of leaks which are lower than the minimum flow 0.61 l/m |
| The pump is jammed |
- The electronic card is broken
- The pump provides a pressure which is lower that the restarting pressure
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- Water failure
- Suction problems
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| Unit starting and working |
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| On the back cover and inside the terminal board, a drawing shows how to make correct connections. The cable used whould have 6mm minimum and 9mm maximum outside diameter. In order to guarentee the water tight enclosure of the box, the four screws on its box must be tightly screwed. |
Starting
When the unit is connected to the electrical network, the green led "Power On" lights up and the yellow led "On" (pump in operation) indicated that the pump has been started. The pump continues to operate for a few seconds enablein the system to fill in the pipes and to reach the required pressure.
If this lapse is insufficient, the red led "Failure" lights up. In this event, keep the "Restart" button pressed and wait, with a tap opened until the red led is off.
Once you release the button and close tha tap, the unit stops the pump at its maximum pressure.
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Functioning
With the starting operation archived, the unit is programmed to perform all the pump control operations automatically.
When particular operational breakdown occurs, such as water failure, obstruction of the suction pipe etc., the unit recognises the breakdown and the red led "Failure" lights up. At the same time a stop signal is sent to the pump to prevent damage caused by its working in the absence of water. Rectification of the failures that have caused the blockage allows the system to be restarted by pressung the "Restart" button.
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Delivery Australia Wide includes: NT, Northern Territory, Darwin, WA, Western Australia, Perth, SA, South Australia, Adelaide, Qld, Queensland, Brisbane, Cairns, NSW, New South Wales, Sydney, ACT, Australian Capital Territory, Canberra, Vic, Victoria, Melbourne, Tas, Tasmania, Hobart and all minor cities and towns. |